How quiet is the BAX e-truck?

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Text: Juliane Gringer
Photos: Fraunhofer IML, BPW, Shutterstock

The “Quiet Logistics Manual” is intended to provide companies with decision-making aids when selecting vehicles for nighttime logistics. A consortium led by Fraunhofer IML is measuring the noise emitted by different models – from 7.5-tonne trucks to heavy goods vehicles.

How loud, or how quiet, are electric trucks and vans with alternative drives? The answer to this question will help determine what urban logistics in Germany could look like in the future, because if vehicles are quiet enough, they could also make their deliveries at night, for example to supermarkets. The “Quiet Logistics Manual”, slated to be published in 2023, intends to provide companies with the information they need to allow sustainable heavy goods vehicles to use these sensitive time slots to make deliveries in inner city areas.

Promoting low-noise nighttime logistics

“We want to see low-noise nighttime logistics implemented more and more around Germany and we want this to create incentives for companies to increasingly use vehicles with alternative drives in their fleets,” explains Arnd Bernsmann. The certified engineer for spatial planning is supervising the project on behalf of Fraunhofer Institute for Material Flow and Logistics together with graduate logistician Daniela Kirsch. The consortium behind the project also includes BBG und Partner law firm in Bremen and the Peutz Noise Consultant Office in Düsseldorf. The project, funded by the Ministry of Transport in North Rhine-Westphalia, started in September 2021 and is scheduled to run until April 2023.

»We want to see low-noise nighttime logistics implemented more and more around Germany and we want this to create incentives for companies to increasingly use vehicles with alternative drives in their fleets.«

Arnd Bernsmann, Certified engineer for spatial planning, Fraunhofer IML

The BAX e-truck is also being measured

Daniela Kirsch explains: “Authorities are already assessing delivery situations, but so far there are only values for diesel vehicles. Together with the noise consultants, we are now establishing comparability between the measurements of diesel vehicles and e-trucks – in relation to the specific driving and delivery situation in each case.” The manual is intended to cover a wide range of vehicle types: from 7.5-tonne trucks to heavy-duty e-trucks. The first category includes the BAX, the electrically powered truck from BPW. The experts are listening closely to this vehicle; its sound properties are also being evaluated for the manual. “This vehicle is particularly exciting for us,” says Arnd Bernsmann. “The sound is mostly distributed around the drive axles. It is interesting to see what it looks like when the drive technology sits in the axle itself, as is the case with the BAX.” Moreover, as a development for urban delivery traffic, the BAX has “the exact target group that we’re aiming for”, says Bernsmann.

“Everything that is in use at night” is measured

The Fraunhofer team has designed several measurement procedures and now regularly visits vehicle manufacturers and logistics service providers to record vehicles driving, braking and manoeuvring. “We also examine the noise levels of the refrigeration unit, the tail lift and just about everything that is in use at night,” explains Kirsch. “We record these processes individually so that we can give separate values for each one.” It has to be very quiet all around during the measurements: “The vehicles are really very quiet, and any ambient noise would falsify the measurement.”

“TA Lärm” provides guideline values

Fraunhofer IML already carried out a project for low-noise nighttime logistics, in short: GeNaLog (German: “geräuscharme Nachtlogistik”) from 2014 to 2017. This tested whether it is technologically possible to deliver to retail outlets during off-peak hours and at night. One of the partners involved was the REWE Group, with whom a five-week test phase was carried out at the end. “The project has shown that this form of delivery is technically feasible,” says Arnd Bernsmann. “But one thing that has become clear is that coordination with the authorities is time-consuming. In Germany, the “Technical Instructions on Noise Protection” (German: “TA Lärm”) apply, in short: TA Lärm. It specifies guideline values for how loud deliveries may be at night. A diesel vehicle cannot meet these strict specifications. It could only drive at night under the maxim “no plaintiff, no judge”, meaning only when residents complain do noise experts take measurements and check whether the specified limits are being complied with.

»In the future, not everything will be able to be delivered at night. But if you can shift some of it and use the free capacity on the roads, everyone benefits.«

Daniela Kirsch, Logistics graduate, Fraunhofer IML

Driver behaviour also contributes to noise emissions

During the first measurements as part of the “Quiet Logistics Manual” project, it became apparent that the alternatively powered vehicles are really very quiet, but share some challenges with diesel trucks. “If the tailgates are not insulated, they make noise during loading and unloading – regardless of whether it’s a conventionally or alternatively powered vehicle,” says Arnd Bernsmann. “Diesel vehicles could also be quieter if noise emissions were considered from the get-go, for example in the brake compressor. There are a lot of parts on a vehicle that make noise.” In practice, it is also important to train the drivers: “Their behaviour can make a big contribution to complying with the noise limits.”

More environmentally friendly and quieter driving during the day as well

Bernsmann and Kirsch want to help create new concepts that enable safe supply and disposal in cities. “In the future, not everything will be able to be delivered at night,” says Daniela Kirsch. “But if you can shift some of it and use the free capacity on the roads, everyone benefits. In addition, the companies that invest in low-emission vehicles for night-time traffic can also use them during the day – and are more environmentally friendly and quieter on the road even then.”
You can find more interesting articles on the topic of sustainable logistics on motionist in the EcoMotion section!
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